Vacuum Transfer Flexo Printer Fold Gluer Box Inline Machinery; Making Carton Box Machine; Case Maker Line

Product Description

FULL AUTO VACUUM 920 TOP PRINT FFG BOX LINE

Vacuum Transfer Flexo Printer Fold Gluer Box Inline Machinery; Making Carton Box Machine; Case Maker Line

Vacuum Transfer Flexo Printer Fold Gluer Box Inline Machinery; Making Carton Box Machine; Case Maker Line

Designed by Italy
Assemble by HRB China

HRB-920 FULLY AUTO HD FLEXO PRINTER MACHINE
Maximum paper size	mm	920*1800
Maximum printing area	mm	920*1600
Maximum die-cutting area	mm	920*1600
Skip feed size	mm	1200*1800
Minimum paper size	mm	200*400
Printed board thickness	mm	3-10
Standard plate thickness	mm	7.2
Print precision	mm	±0.3
Die-cutting and precision	mm	±1
Mechanical speed	Pcs/min	220
Working speed	Pcs/min	180
Total power (five colors)	KW	(about 120 KW)

LEAD EDGE FEEDER

Paper feeding adopts "leading-edge paper feeding mechanism"
The extended paper feeding method can adjust the length of paper feeding, improve the stability and accuracy of paper feeding.
The leading edge paper feeding method of negative pressure suction to ensure high efficiency and precision into all kinds of corrugated, warp cardboard. Frequency conversion control paper supply air volume, wind pressure, according to the size of paperboard and warpage to adjust a wide range and reduce energy saving.
Paper into the left and right baffles, back box using PLC control digital display, can preset the height and width of paperboard, direct intelligent adjustment positioning.

machine clutch

Electric control machine clutch, continuous warning sound between the march to ensure the safety of operators. Driveshaft with a friction clutch, avoid misoperation and damage to the machine.
Each machine is equipped with an emergency stop switch, which can stop the machine movement by internal control to ensure the safety of internal operators.
Pneumatic linkage device, any unit is not locked in place, the main engine can not start. the total ground lock of the whole machine makes the equipment run smoothly.

Vacuum CLEAN system

Equipped with the company's unique chip dust removal mechanism, large field and high dot printing has a real and reliable guarantee, and effectively reduce the number of times of downtime smear.

Printing Department

Precise adjustment system can accurately adjust ink transfer clearance, imprint clearance, and shaft to the position.
The doctor blade system with a high ceramic roller, even ink scraping, can obviously improve monochromatic dot and multicolor overprint effect, achieve high dot precision printing; scraper wears automatic compensation, blade force uniform, long service life.

printing roller

The outer diameter is Ф393.6mm (including plate outer diameter is Ф408mm).
Dynamic, static balance correction, surface grinding, and hard plating, smooth operation.
Stepless fixed reel, full plate slot (3*9 mm), Easy to install, and fast.
Loading and unloading printing plate, foot switch electric control forward and backward.

ANILOX roll

The outer diameter Ф213.7mm, inner surface, and the physical properties are consistent.
Steel pipe surface after special processing spray ceramic, laser engraving mesh. Mesh rules, smooth mesh wall, flat mesh bottom, large ink transfer, quick ink release, easy cleaning.
Dynamic balance correction.
The gap between the 4) and the plate roller is displayed digitally by PLC control mode mm, the minimum adjustment is 0.1 and the adjustment range is 2-10

ink scraping system:

Innovative chamber fluid dynamics and ink sealing design, good ink delivery effect, more can save ink.
Air pressure or cylinder adjustment lock, scraper wear automatic compensation so that the mesh roller and ink scraper fit better, can obtain the best ink scraping effect.
Inner chamber "Teflon" anti-corrosion, anti-stick coating, make ink transfer and cleaning easier.

ink cycle

Equipped with an ink alarm device, when a group of lack of ink, continuous warning sounds prompt.
Pneumatic diaphragm pump for ink supply, ink release, so that quick operation, save ink, and easy to wash.
Ink magnetic filter to remove most of the impurities in the circulation system.
stainless steel machine slot, easier to clean.

Phase Adjustment Mechanism:

Printing phase using PLC control digital display and electric digital 360-degree adjustment (operation, shutdown can be achieved, phase adjustment accuracy up to 0.1 mm.
Printing plate roll with servo adjustment phase, segmented start and stop control, make a fine adjustment when accurate, large adjustment time-saving.
The horizontal position of the 3) printing plate roller is displayed digitally by PLC control mode, the adjustment distance reaches 10 mm, the precision can reach 0.1 mm.
The machine in the process of work, if you need to open the machine for erasure or a small number of changes version in the machine fit, can be determined to restore the original position.
Pneumatic brake structure, automatic brake when split, automatic brake after the fit.

IR Dryer

Use an infrared method to quickly dry the printing surface of water-based ink, to avoid the ink drop phenomenon and affect the effect of light.
The emergency shutdown, will not cause a fire accidents, safe and reliable, but also according to the need to determine the drying range, save energy.

UV COATING

The unit structure is the same as the printing part, water-based light oil or UV light oil can be selected for light up in production.
The unit can also be used as a printing part and can be combined with multicolor printing.

Slotted part (OPTION)

Computer control single-axis slotting: preloading, forming line pressing, slotting position linkage adjustment, using PLC control mode digital display, preset carton length, width, height, automatic adjustment.
Six-axis drive, one-size-fits-all disc cutting angle, three-knife disc slotting, one-size-fits-all disc cutting edge, medium knife fixed, elastic angle cutting blade. Upper and lower cutter head independent lead screw drive (eight), linear precision linear guide rail positioning drive (CNC machine tool).

Slotted Revolutionary Technology

Slotted Tool Block Transverse Mechanism
The slotting phase is controlled by PLC, touch screen, and adjusted by electric digital 360°. Preloading, forming line pressing, and slotting position are adjusted by the linear precision guide rail and electric synchronous adjustment of the lead screw, and a double anti-collision protection device is used for each slotting tool seat.
Slot box height adjustment using electric four-knife synchronous adjustment, PLC control mode digital display.
Alloy steel after heat treatment grinding trimming knife, cutting edge sharp precision.
Slotted knife alloy steel material after heat treatment grinding teeth shape, hardness and toughness, the width of 7mm.
Shaft diameter is ¢176mm, surface grinding, hard plating, smooth movement.

line pressing mechanism
Equipped with pre-loading, forming two-line pressure device, pre-loading using large Radian steel wheel, forming the upper wheel is wrapped with an excellent adhesive layer, the lower wheel is single-wire steel wheel, the cardboard is not easy to break, the line is formed a straight good line, the gap between the pressure line by PLC control digital display, minimum adjustment ranges from 2 to 10 mm.

Vacuum Transfer Flexo Printer Fold Gluer Box Inline Machinery; Making Carton Box Machine; Case Maker Line

Die-cutting section

Servo motor drive independently, with the printing part automatically return to zero, the printing sleeve is not affected by die-cutting force.
Use virtual spindle synchronous processing servo drive system, with a closed high-precision planetary reducer, so that die-cutting error within 1 mm.
Configuration 5.7-inch color touch screen can make a 0.1 mm adjustment to the die-cutting phase. The die-cutting pressure gap and the axial direction of the die-cut roll (±5 mm) are digitally displayed in PLC control mode, and the adjustment precision is 0.1 mm.

Rubber roller

Excellent force cots Ф389mm (containing rubber cushion Ф405mm), centrifugal casting alloy steel pipe, grinding processing, hard plating, static balance.
Rubber pad selected "Taiwan super durable" or "Germany di pie ", the width of 250 mm, normal can use 8 million times, mechanical left and right movement 30 mm, and equipped with the radial differential device, so that the rubber pad wear average distribution, greatly improve the rubber pad service life.
Superior force cots are equipped with a built-in differential automatic compensation device so that the rubber pad and template roller automatically maintain the same linear speed. make the product size of each batch consistent, thus reducing the production cost.
The machine is equipped with an excellent force glue correction device, can be used after multiple corrections.

DIE Roller

Mold roll Ф360mm (including knife mold Ф408mm), centrifugal casting alloy steel pipe, grinding processing, hard plating, static balance.
Mold fixed screw hole M10, axial spacing 100 mm, radial 18 Equiv (hole spacing angle 20º).
Die board thickness:16 mm( three layers of cardboard)13 mm( five layers of cardboard).
Template roll with lateral adjustment device left and right stretch 10 mm, using PLC control digital display, its adjustment accuracy of 0.1 mm.
Template roller and excellent force cots are removed automatically by cylinder eccentric device without die-cutting, which can reduce no load of the machine and prolong the life of excellent force glue and die.